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What valves can be customized?

As a professional industrial valve manufacturer, WKT can supply valve custom service for clients because of our own valve factory.

Custom Ball Valve

  • Custom Ball Valve
  • Custom Butterfly Valve
  • Custom Check Valve
  • Custom Fire Valve
  • Custom Gate Valve
  • Custom Globe Valve
  • Custom Plug Valve
  • Custom Safety Valve

    Custom Plug Valve

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     Customised Plug 

    Valve Features

    - Highly efficient flow control

    Industrial plug valves utilise conical and cylindrical plugs to control or restrict flow in a system. The plugs have a hole in the centre, and when the valve is open, the chamber is aligned with the flow, allowing flow. By rotating the control handle, the plug within the valve assembly is rotated so that the chamber is perpendicular to the flow, thus stopping the flow.


    - Easy Maintenance

    Tips on maintenance and repair are provided to ensure that the valve stays in good condition during use.


    - Diverse Types

    Based on their functions, plug valves can be divided into four main categories: lubricated, non-lubricated, multi-port and eccentric, adapting to different usage requirements.


    - Precise design

    The construction and components of the valve include the plug, stem, handle and body. These components are designed to ensure efficient valve operation and internal safety.

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     Customised Plug Valve Specifications

    Plug Valves are categorized according to the maximum pressure they can withstand, with ANSI 150, 300, and 600 ratings being common.

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     Customised Materials

    Usually industrial valves can be customized with different materials such as stainless steel flanged plug valve, carbon steel, alloy steel, etc. to suit specific chemical properties, temperature and pressure conditions.

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     Plug Valve Usage Scenarios

    Suitable for use in a wide range of industrial environments including, but not limited to, the chemical, oil (oil drain plug valve), gas, mining, food processing and pharmaceutical industries, plug valves play an important role in situations where precise control of fluid flow is required.

    Advantages of WKT Customised Valves

    - Accuracy and customisation: WKT valve company customised valves are designed to meet specific operational requirements, ensuring precise control of fluid flow, pressure and temperature.

    - Reliability: Depending on the application, custom valves take into account your unique conditions and challenges, resulting in increased reliability and avoiding the errors associated with standard fitting valves.
    - Design Flexibility: Our highly trained engineers are willing to be flexible in their designs. We work with all of our customers to find the right solution for you, and because our manufacturing is done in-house, we have the ability to make decisions on almost every decision.
    - Versatile material options: Different industries and applications require valves to handle specific fluids and corrosive environments. Our custom valves can be made from plastic, stainless steel, aluminium and brass materials that are best suited to the - given conditions, ensuring longevity and resistance to wear and corrosion.
    - Rapid response and change: We understand that your needs change and that some industries change more than others. Our engineers are willing to work with you to modify or redesign prototypes to meet your changing needs.

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     Custom Cases

    Plug Valve Cast Steel WCB 2” 2500LB Flange Inverted Pressure Balance Lubricated Plug Valve

    At an internationally renowned chemical processing plant, engineers employed a 2-inch 2500 LB flanged inverted pressure balanced lubricated plug valve from plug valve manufacturers WKT to meet the challenges of high pressure fluid control. Favoured for its precision craftsmanship and superior durability, this valve's unique inverted pressure-balancing mechanism and lubrication plug significantly improves sealing performance and reduces torque in high-pressure applications. The valve meets API599/API6D design standards and has been tested and inspected to API598 to ensure reliability and long life in demanding industrial environments.

    Plug Valve Cast Steel WCB DN40 PN10 RF Flange Sleeve Type Soft Sealing Plug Valve Double Block And Bleed Plug Valve

    At a water treatment plant in Europe, the critical fluid control system required a valve that could provide high sealing performance. They chose a DN40 PN10 RF flanged sleeve type soft seal plug valve, which is fitted with a soft material sleeve that ensures a tight seal is formed when closed, effectively preventing leakage. Its full bore design and lever operation provide for precise flow control, while compliance with ASME/ANSI B16.5 for flanges and ISO5210/ISO5211 for top flanges allows the valve to be easily integrated into existing automation systems.

    Plug Valve Cast Steel CF8 2” 150LB RF Flange Sleeve Type Soft Sealing Plug Valve

    A food processing plant located in North America specifically chose a 2-inch 150LB RF flanged sleeve-type soft-sealing plug valve made of CF8 due to the extremely high hygiene and cleanliness requirements of its production process. The valve's soft-sealing sleeve design not only provides reliable sealing performance, but also reduces maintenance costs and improves productivity due to the material's corrosion resistance. Its lever operation is quick and easy to use, meeting the need for precise flow control in food processing.

    Plug Valve Cast Steel WCB 3” 150LB RF Flange Sleeve Type Soft Sealing Insulated Plug Valve

    A pharmaceutical company in Asia uses a 3-inch 150LB RF flanged sleeve-type soft-seal insulated plug valve made of WCB in order to ensure the accuracy and safety of the production process. The valve's insulated design is particularly suitable for sensitive environments where static electricity may be generated, while its soft-sealing sleeve ensures reliable fluid control and precise shut-off in a variety of pharmaceutical processes. Its construction conforms to API599/API6D design standards and has been tested and inspected to API598 to ensure stability and safety under high pressure conditions.

    Plug Valve Cast Steel WCB 10” 300LB RF Flange Sleeve Type Soft Sealing Plug Valve With Gear Box actuated plug valve

    A mining company in South America chose a 10-inch 300LB RF flanged sleeve type soft seal plug valve with gearbox made of WCB when handling highly abrasive mineral slurries. This valve not only meets the demanding requirements of the mining industry with its high strength and durability, but the gearbox-driven operation provides more convenient control options, enabling efficient fluid control in harsh mining environments. Designed to meet API599/API6D standards and tested and inspected to API598, it ensures reliability and safety in high pressure environments.

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     FAQS

    1. Q. What is an inverted pressure-balanced lubrication plug valve?

    A:The Inverted Pressure Balance Lubrication Plug Valve is a high performance valve designed for fluid control. Its unique inverted pressure-balancing mechanism and lubricating plug head enhance sealing performance and reduce torque, making it very effective in high-pressure applications.

    2. Q: What are the sizes and pressure ratings of these plug valves?

    A:These plug valves are sized at 2" diameter and have a pressure rating of 150 pounds (150 LB) for specific fluid flow and pressure conditions.

    3. Q: What is a sleeve type soft seal plug valve?

    A: A sleeve type soft seal plug valve is a specialised plug valve equipped with a soft material sleeve or liner for sealing. It has a cylindrical or conical plug that rotates within the valve body to control fluid flow and is typically used for switching and throttling. It features an internal sleeve, usually made of a soft material like rubber, that forms a seal when the plug head is rotated into the closed position.

    4. Q: How does a sleeve type soft seal plug valve ensure sealing performance?

    A:A sleeve-type soft-seal plug valve operates by using a rotating plug head or core that operates inside the valve body, supplemented by a soft sleeve or liner usually made of rubber or elastomeric material. When the valve is open, the plug is aligned with a passage in the valve body, allowing fluid to flow. When the valve is closed, the plug rotates to stagger the passage, compressing the soft sleeve to form a tight seal and effectively stopping fluid flow. The flexibility of the soft sleeve ensures a strong seal by accommodating any irregularities between the plug and the valve body.

    5. Q: What are the advantages of a sleeve-type soft-seal plug valve with a gearbox?

    A: The sleeve-type soft-seal plug valve with gearbox offers superior performance and durability. Its top flange is ISO5210/ISO5211 compatible, allowing direct mounting of a variety of actuators, promoting automation and improving operational efficiency.

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     Customer Reviews

    1. 15 March 2022

    Since our company adopted the 2" 2500LB Flanged Inverted Pressure Balanced Lubrication Plug Valve, it has exceeded our expectations for high pressure fluid control. The precision craftsmanship and durability of this valve has brought significant efficiency gains to our industrial operations. In particular, its inverted pressure-balancing mechanism ensures the valve's tightness and long life when handling high-pressure fluids, and we are very pleased with this investment.


    2. 20 June 2023

    We have been using the 10-inch 300LB RF Flanged Sleeve Type Soft Seal Plug Valve supplied by WKT Industries for more than a year now, and it plays an important role in the daily operation of our chemical plant. The equipped gearbox is easy to operate and has greatly enhanced our automation. The soft seal design effectively prevents any potential leakage and ensures process safety and reliability, and we are very satisfied with the durability and performance of this product.


    3. 10 September 2021

    Since installing WKT's Sleeve Type Soft Seal Plug Valve, fluid control at our water treatment plant has become much more precise and efficient. The valve's soft-seal design excels in preventing leakage and provides reliable sealing performance even in complex water treatment processes. In addition, its corrosion resistance has enabled us to save a lot of time and cost on maintenance.


    4. 1 December 2020

    Our company has been using a 2-inch 2500 LB flanged inverted pressure balanced lubrication plug valve supplied by WKT for a year now in the oil and gas industry. We have been impressed with the stability and precise control of this valve in high pressure environments. Its innovative design not only improves our operational efficiency, but also ensures the safe operation of the whole system, and we are very satisfied with the performance and quality of this product.


    5. 8 May  2023

    Since we started using WKT's 10-inch 300LB RF flanged sleeve type soft seal plug valve in our plant earlier this year, it has proven itself to be one of the highest performing valves on the market. Its high pressure efficiency and innovative design allow us to achieve precise fluid control during chemical processing. In addition, the easy maintenance and long service life of this valve has greatly increased our productivity and operational safety.

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      No. 6988 Sunshine Avenue, Wuxing Industrial Zone, Oubei Town, Yongjia County, Wenzhou City, Zhejiang Province
     info@wktipvf.com
      +86-138-0880-7901

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