612 A ShenHui Building XIXIAN Road Baoan District Shenzhen 518000 Guangdong China
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Customised Ball Valve Features
A Ball valve control the flow of liquids or gases by rotating a ball with an orifice. A rotation of only 90 degrees is required to flow or block the medium.
-Durability
Known for their durability, ball valves are able to maintain a tight seal over long periods of non-use.
-Pollution Resistance
Compared to other types of valves, ball valves are more resistant to contaminants.
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Customised Ball Valve Specifications
Ball valves are available in a wide range of sizes from small to large to accommodate different pipe diameters and flow requirements. These size specifications include, but are not limited to, 1/4-inch, 3/8-inch, 2 inch ball valve, 3/4-inch, etc., each of which may correspond to different flow capacities and operating conditions. The size of ball valves not only determines their physical dimensions, but also directly affects their operating pressure and flow characteristics. For example, an all welded ball valve with a nominal diameter of DN 100 and a full bore design ensures efficient flow control. Also, sizing specifications are closely related to the valve's port configuration, offering two-port, three-port or four-port designs to accommodate complex piping system layouts and fluid control strategies. In addition, ball valve sizing specifications relate to their compatibility and installation requirements in specific applications, ensuring that the valves can be seamlessly integrated into existing pipework to meet the diverse needs of industrial and commercial applications.
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Customised Materials
-Brass Customised Valve
Brass ball valves are widely used because of their excellent mechanical properties, suitable for water, gas, oil and other media, but need to pay attention to chloride solution may lead to dezincification.
-Stainless steel Customised Valve
Stainless steel ball valves are commonly used in corrosive environments or media, such as seawater, swimming pools, osmosis devices, etc. They have excellent corrosion resistance, of which types 304 and 316 are the most common, with type 316 providing the best corrosion resistance.
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Ball Valve Usage Scenarios
Ball valves are used in a wide variety of industrial and commercial applications including, but not limited to, water treatment, oil and gas transmission, chemical processes, food processing, pharmaceutical manufacturing, building heating systems, hydraulic control systems, and compressed air systems. They are able to provide efficient fluid control in these scenarios while maintaining durability, sealing and resistance to contaminants, whether they are facing high pressures, high temperature environments or applications that require precise flow regulation, ball valves are designed to meet the appropriate needs. So using the right ball valve can make all the difference. For example, a fully usage of Advanced Ceramic Ball Valves can help you how to improve industrial efficiency.
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Advantages of WKT Customised Valves
- Accuracy and customisation: WKT ball valve manufacturer customised valves are designed to meet specific operational requirements, ensuring precise control of fluid flow, pressure and temperature.
- Reliability: Depending on the application, WKT customised valves take into account your unique conditions and challenges, resulting in increased reliability and avoiding the errors associated with standard fitting valves.
- Design Flexibility: Our highly trained engineers are willing to be flexible in their designs. We work with all of our customers to find the right solution for you, and because our manufacturing is done in-house, we have the ability to make decisions on almost every decision.
- Versatile material options: Different industries and applications require valves to handle specific fluids and corrosive environments. Our custom valves can be made from plastic, stainless steel, aluminium and brass materials that are best suited to the - given conditions, ensuring longevity and resistance to wear and corrosion.
- Rapid response and change: We understand that your needs change and that some industries change more than others. Our engineers are willing to work with you to modify or redesign prototypes to meet your changing needs.
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Custom Cases
3 Way Ball Valve Stainless Steel T Port Hydraulic High Pressure Brass Three Way Ball Valve
A 1" 150LB RF flanged ball valve supplied by WKT was favoured by a large chemical company for its excellent corrosion resistance and precise flow control. The valve is made of CF3 cast steel, which not only withstands the high temperatures and corrosive media used in chemical processing, but also ensures safe and efficient operation. On the production line, this 3 way ball valve successfully diverts and controls corrosive chemicals, acids and solvents efficiently, and its 150LB RF flange connection ensures a tight and leak-free installation, optimising the entire chemical process. In addition, the valve's high reliability and durability make it widely used in oil and gas industries such as oil refining, pipeline transportation and offshore drilling platforms, which significantly improves the energy industry's productivity and fluid control accuracy.
On an international oil company's offshore drilling rig, 12-inch 600lb class RF flanged full bore three-lever ball valves supplied by WKT play a vital role. Made from carefully forged A105 steel, these ball valves not only withstand extreme offshore environments and high-pressure conditions, but also ensure operational reliability and safety. Equipped with gearboxes, these valves enable precise flow control and easy remote operation. They effectively manage the flow of crude oil and natural gas during drilling and oil recovery, while reducing maintenance costs and potential downtime.WKT's customised service and rapid response enables these valves to meet customer-specific technical requirements and be delivered on time to remote offshore locations, earning them a high level of customer trust and praise.
5'' Pneumatic Actuator V-Port Ball Valve Cast Steel CF8 DN125 PN16 RF Flange V-Port Ball Valves
A 5-inch CF8 pneumatic actuated V-ball valve from WKT plays a key role in the automated production line of a global food processing company. The DN125 PN16 RF flanged V-ball valve is perfectly suited to the stringent hygiene and accuracy requirements of the production line with its precise flow control and low pressure drop. Its V-opening design not only effectively controls fluids with fibres and small solids, but also enables fast response and precise adjustment of critical control points in the production process through the use of pneumatic actuators. The valve's corrosion resistance, zero-leakage shut-off performance and high quality manufacturing in accordance with international standards such as API 6D and CE ensure safety and hygiene during food processing, significantly improve production efficiency and product quality, and win high recognition from customers.
2” Ball Valves Forged Steel Full Bore Wafer Floating Ball Valve DN50 PN40
At a rapidly expanding district heating company, WKT supplied 2" DN50 PN40 full bore forged steel wedge floating ball valves that played a vital role. These ball valves meet the customer's stringent requirements for high temperature, high pressure fluid control with their exceptional quality and performance. In heating systems, these valves not only ensure efficient distribution of steam and hot water, but also maintain good sealing performance during long-term operation through their floating ball design. In addition, due to the forged steel material used in these ball valves, they exhibit excellent durability and reliability, maintaining stable performance even under severe operating conditions.WKT's customised service and commitment to product quality has enabled these valves to be delivered in a timely manner and quickly integrated into the customer's system, significantly improving the efficiency and safety of the entire heating network.
1” Floating Ball Valve Forged Steel Full Bore DN25 150LB RF Flange Ball Valves
At a major municipal natural gas distribution station, 1" DN25 150LB RF flanged floating ball valves supplied by WKT were selected as the primary fluid control component. With their full bore forged steel construction, these ball valves ensure operational reliability and durability under high pressure requirements. Due to the bi-directional sealing capability of floating ball valves, they offer extreme flexibility and safety in controlling the flow of natural gas. The compact design and lightweight nature of these valves make them easy to install and maintain in distribution stations with limited space. In addition, WKT's customised service ensures that the valves meet customer-specific specifications, and the fast minimum order quantity (MOQ) of 1 piece allows even small-scale requirements to be responded to and met quickly. Customers have expressed a high level of satisfaction with the performance and professional service of the floating ball valves supplied by WKT.
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FAQs
1.Q: What is the difference between a floating ball valve and a three-way ball valve?
A: Floating ball valves mainly rely on medium pressure to seal and are suitable for low and medium pressure environments; while three-way ball valves are designed for high-pressure environments with better sealing performance and durability, enabling more precise flow control.
2.Q: How do you guarantee the quality of your products?
A: WTK company has more than 20 years of experience in manufacturing valves. The company is capable of developing, designing, manufacturing and comprehensive performance testing of valves. WKT has won the trust and praise of many customers with its strong strength, excellent manufacturing equipment and complete testing process.
3. Q: How do I select the right ball valve for my application scenario?
A: When selecting a ball valve, you need to consider the fluid type, temperature, pressure rating, required valve size and material. We offer a customised service to meet your specific requirements.
4. Q: What do I need to pay attention to for maintenance of ball valves?
A: Maintenance of ball valves includes periodic inspection of the condition of the seals, cleaning the inside of the valve to prevent the accumulation of contaminants, and ensuring that all moving parts are properly lubricated.
5. Q: What are the requirements for installation of ball valves?
A: Ball valves should be installed in such a way as to ensure that the valve is correctly positioned vertically or horizontally in the pipework, to avoid the weight of the pipework putting additional pressure on the valve, and to ensure that all connections are secure and leakproof.
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Customer Reviews
1. 10 January 2022
In our chemical plant, 3-way ball valves have become a key component in controlling the flow of corrosive chemicals. Since installing the 1" 150LB RF flanged ball valve made of CF3, its high performance and reliability have ensured process safety and efficiency even in harsh chemical environments. Its precise flow control and reliable sealing performance gives us confidence in our production operations.
2. 23 May 2021
As a maintenance engineer at a petroleum refinery, I am impressed with the performance of the 12" 600LB RF flanged triplex ball valve. This ball valve shows excellent stability and durability in high pressure applications, its full bore design reduces fluid resistance, and its compact construction and ease of operation make maintenance quick and easy.
3. 15 August 2019
In beverage production, hygiene and precise control are critical. The 3-way stainless steel T-port hydraulic ball valve we use not only ensures hygienic standards in the production process, but also makes it easy to control the flow of juices and dairy products with a simple turn of the handle. Its durability and ease of maintenance has allowed us to increase our production efficiency significantly.
4. 20 November 2020
In the pharmaceutical industry, the requirements for aseptic and hygienic processes are extremely stringent. The CF3 material 1" 150LB RF flanged ball valve we selected provides precise control over the flow of pharmaceutical ingredients, solvents and pure water. Its cast steel body construction and flanged connections ensure the integrity of the production environment and safeguard the quality and safety of pharmaceuticals.
5. 5 March 2023
In the energy sector, we use triplex ball valves extensively to control the flow of steam, hot water and coolant. This 1" 150LB RF flanged ball valve in CF3 improves the efficiency and reliability of energy production and distribution processes with its robust construction and resistance to high temperature and pressure. Its precise flow control is an integral part of our energy system.
