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Our Advantage:
We are a manufacturer, produce&sell ourselves
Fully support customer customized valves
MOQ:1 Piece
Accept OEM, ODM
Purchasing Valves from a Trustworthy Pneumatic Actuated V-Port Ball Valves Manufacturer
It is common knowledge that various companies create different kinds of ball valves. Therefore, finding a dependable pneumatic actuated v-port ball valves manufacturer is crucial for business owners in the manufacturing industry. There are several factors to consider when making this decision.
Here are some key points to keep in mind:
Product details: The first step is to establish specific requirements that will help in selecting the right supplier. For example, understanding the type of fluids involved will help in determining the material and type of pneumatic actuated v-port ball valves needed. Furthermore, knowing the intended applications will assist in deciding on the appropriate configuration and specifications for the ball valve.
Temperature & Pressure specifications: Providing accurate information on the minimum and maximum temperature and pressure levels is vital when selecting the right type of ball valve. This will help narrow down the list of companies that offer suitable ball valves, making the decision-making process easier. It is important to note that the material and sealing properties of the ball valve can impact its performance in the operational environment.
Cost and Volume Orders: Keep in mind that custom pneumatic actuated v-port ball valves makers might require more time compared to those offering standard options. Keep in mind the durability when placing large orders.
Certifications: Being aware of the necessary certifications can help assess the reliability and honesty of the provider. Suppliers with certifications guarantee the basic standards needed in pneumatic actuated v-port ball valves production at fair prices. Key certifications to look for include API 6D, API 598, NEMA, ANSI, and NSF.
Delivery Time: The time it takes to deliver the product can be crucial when selecting a supplier. While longer delivery times can have advantages, it is not ideal to wait too long when dealing with hazardous materials.
Customer Support: Lastly, it is important to know if the supplier is actively involved with customers in terms of satisfaction, specifications, needs, and feedback.
What is V-Port Ball Valves?
V-port sanitary ball valves, also referred to as V-port sanitary shut-off valves and V-port regulating ball valves, are a type of ball valve that combines the features of a fixed ball valve and a single-seat sealed ball valve. They are known for their superior regulating performance compared to other ball valves, making them ideal for handling fluids with fiber, small solid particles, and slurries.
V-port ball valves have a V-shaped opening on the ball, which creates a cutting effect as it rotates, providing efficient control over the flow of media. The unique design of the V-port opening and valve seat allows for precise regulation of the flow by adjusting the cross-sectional area of the flow channel. This makes V-port ball valves the preferred choice in the industry today.
This is a sanitary control valve that can be rotated at an angle. It has similar sealing capabilities to standard ball valves, allowing it to regulate flow as well as open and close. When paired with pneumatic or electric actuators, it is commonly used in industrial process control systems.
Materials commonly used include stainless steel, cast steel, carbon steel, special duplex steel, WCB, A105, 304, 304L, 316, 316L, and more.
How do V-Port Ball valves work?
When v-port valves are closed and start to open, the narrow end of the 'v' shape opens first. This helps maintain stable flow control at this point. The design usually requires a stronger build to withstand the higher speeds of fluids that could harm regular valves. While v-port valves are used for control, they are not as precise as globe valves, pressure regulating valves, balancing valves, or needle valves.
Applications using V Port Ball valves?
Ball valves are used in many applications and markets. These can include transmission and storage, gas processing, and industrial, to name but a few. V-Port Ball valves are also commonly used in water treatment, food processing, acid transfer, agriculture, bleach chemicals, leaching acid, waste processing and pharmaceuticals.
V Port Ball Valves Technical Specifications:
Size Range: 1″-20″(25mm-500mm)
Body Materials: Carbon Steel,Stainless Steel,Copper Alloy,alloy steel,etc
Temperature Range: -60 to 450 degree
Stem Material: Staniless Steel
Pressure Ratings: Class 150 to Class 600/PN 2.5 to PN110/10K-20K
Shutoff Rating: Zero Leakage(Resilient Seated),FCI 70-2 Class VI(Metal Seated)
Ball Materials: Carbon Steel,Stainless Steel,Copper Alloy,alloy steel,etc
Body Style: Double Flanged,wafer,lug
Design Standard: API608,API 6D,EN1983,ISO17292,GOST
Flange Drilling: ASME B16.5, EN 1092-1,GOST 33259
Testing Standard: API 598,EN12266-1,ISO 5208
Certifications: API 6D,CE,EAC,SIL3,ISO 19001,API 607,API 6FA
Face to Face: API 6D,ISO 5752,ASME B16.10,EN558-1
Fugitive Emissions: ISO 158484-1
Operation: Wench, Worm Gear, Electric, Pneumatic,etc
Main Features for V Port Ball Valve:
The uniquely shaped V-ball provides strong cutting and sealing capabilities for the fluid, while also allowing for proportional flow adjustment.
This valve complies with NACE standards, has a fugitive emission feature, and is certified for fire testing according to API Spec 607.
The API 622 certified live loading of the packing ensures a safer seal for the valve stem.
Various hardening processes such as hard chromium plating, desalination, and supersonic spraying can be used to increase the hardness, wear resistance, and corrosion resistance of the spherical surface.
The valve seat spring is equipped with a clip spring design to provide preload for the valve seat seal, reducing the torque needed to operate the valve.
The V-shaped opening and smooth flow channel in the valve cavity prevent the accumulation of medium, making it suitable for controlling systems with fiber, solid particles, and liquid medium.
Advantages of V-port Ball Valves:
Precise flow control
The openings of v-ball control valves are available at different angles (15⁰, 30⁰, 60⁰, and 90⁰), which offer equal percentage flow characteristics. Rotating the ball anywhere between 0⁰ and 90⁰ helps achieve the desired flow rate. Precise flow control allows for better accuracy of fluid flow in piping systems.
Low pressure drop
The flow path of fluids through the V-port ball valves is usually straight. The straight flow minimizes pressure drop across the valve. Compared to other control valves, v-port ball valves have a relatively high flow coefficient (Cv or Kv). The high Cv (or Kv) value makes it possible to use smaller V-ball control valves to achieve the same flow rate as other larger control valves.
High shut-off pressure
A quarter turn on the ball is sufficient to open or close a v-port ball valve. The ease in operation makes it possible to open or close the valve at higher working pressure. Hence, lower torque actuators are ideal for its operation.
Bubble tight shut-off
The principle of floating ball used in V-ball valves helps in providing a bubble-tight shut-off and aids in flow regulation. When it closes, the ball presses against the seat by the upstream pressure. This provides an air-tight seal. The bubble-tight seal makes V-port ball valves suitable for gas applications.
Standards for Ball Valves:
API 6D: This standard, developed by the American Petroleum Institute (API), provides specifications for pipeline valves, including double block and bleed valves, intended for use in the oil and gas industry.
ANSI/ASME B16.34: This standard, developed by the ASME, provides specifications for valves, including double block and bleed valves, intended for use in various industries.
ISO 10497: This standard, developed by the International Organization for Standardization (ISO), provides testing requirements for fire-safe valves, including double block and bleed valves.
MSS SP-61: This standard, developed by the Manufacturers Standardization Society (MSS), provides specifications for pressure testing of steel valves, including double block and bleed valves.
NACE MR0175/ISO 15156: This standard, developed by the National Association of Corrosion Engineers or NACE, and ISO, provides requirements for materials and equipment used in sour gas environments, including double block and bleed valves.
Our Advantage:
We are a manufacturer, produce&sell ourselves
Fully support customer customized valves
MOQ:1 Piece
Accept OEM, ODM
Purchasing Valves from a Trustworthy Pneumatic Actuated V-Port Ball Valves Manufacturer
It is common knowledge that various companies create different kinds of ball valves. Therefore, finding a dependable pneumatic actuated v-port ball valves manufacturer is crucial for business owners in the manufacturing industry. There are several factors to consider when making this decision.
Here are some key points to keep in mind:
Product details: The first step is to establish specific requirements that will help in selecting the right supplier. For example, understanding the type of fluids involved will help in determining the material and type of pneumatic actuated v-port ball valves needed. Furthermore, knowing the intended applications will assist in deciding on the appropriate configuration and specifications for the ball valve.
Temperature & Pressure specifications: Providing accurate information on the minimum and maximum temperature and pressure levels is vital when selecting the right type of ball valve. This will help narrow down the list of companies that offer suitable ball valves, making the decision-making process easier. It is important to note that the material and sealing properties of the ball valve can impact its performance in the operational environment.
Cost and Volume Orders: Keep in mind that custom pneumatic actuated v-port ball valves makers might require more time compared to those offering standard options. Keep in mind the durability when placing large orders.
Certifications: Being aware of the necessary certifications can help assess the reliability and honesty of the provider. Suppliers with certifications guarantee the basic standards needed in pneumatic actuated v-port ball valves production at fair prices. Key certifications to look for include API 6D, API 598, NEMA, ANSI, and NSF.
Delivery Time: The time it takes to deliver the product can be crucial when selecting a supplier. While longer delivery times can have advantages, it is not ideal to wait too long when dealing with hazardous materials.
Customer Support: Lastly, it is important to know if the supplier is actively involved with customers in terms of satisfaction, specifications, needs, and feedback.
What is V-Port Ball Valves?
V-port sanitary ball valves, also referred to as V-port sanitary shut-off valves and V-port regulating ball valves, are a type of ball valve that combines the features of a fixed ball valve and a single-seat sealed ball valve. They are known for their superior regulating performance compared to other ball valves, making them ideal for handling fluids with fiber, small solid particles, and slurries.
V-port ball valves have a V-shaped opening on the ball, which creates a cutting effect as it rotates, providing efficient control over the flow of media. The unique design of the V-port opening and valve seat allows for precise regulation of the flow by adjusting the cross-sectional area of the flow channel. This makes V-port ball valves the preferred choice in the industry today.
This is a sanitary control valve that can be rotated at an angle. It has similar sealing capabilities to standard ball valves, allowing it to regulate flow as well as open and close. When paired with pneumatic or electric actuators, it is commonly used in industrial process control systems.
Materials commonly used include stainless steel, cast steel, carbon steel, special duplex steel, WCB, A105, 304, 304L, 316, 316L, and more.
How do V-Port Ball valves work?
When v-port valves are closed and start to open, the narrow end of the 'v' shape opens first. This helps maintain stable flow control at this point. The design usually requires a stronger build to withstand the higher speeds of fluids that could harm regular valves. While v-port valves are used for control, they are not as precise as globe valves, pressure regulating valves, balancing valves, or needle valves.
Applications using V Port Ball valves?
Ball valves are used in many applications and markets. These can include transmission and storage, gas processing, and industrial, to name but a few. V-Port Ball valves are also commonly used in water treatment, food processing, acid transfer, agriculture, bleach chemicals, leaching acid, waste processing and pharmaceuticals.
V Port Ball Valves Technical Specifications:
Size Range: 1″-20″(25mm-500mm)
Body Materials: Carbon Steel,Stainless Steel,Copper Alloy,alloy steel,etc
Temperature Range: -60 to 450 degree
Stem Material: Staniless Steel
Pressure Ratings: Class 150 to Class 600/PN 2.5 to PN110/10K-20K
Shutoff Rating: Zero Leakage(Resilient Seated),FCI 70-2 Class VI(Metal Seated)
Ball Materials: Carbon Steel,Stainless Steel,Copper Alloy,alloy steel,etc
Body Style: Double Flanged,wafer,lug
Design Standard: API608,API 6D,EN1983,ISO17292,GOST
Flange Drilling: ASME B16.5, EN 1092-1,GOST 33259
Testing Standard: API 598,EN12266-1,ISO 5208
Certifications: API 6D,CE,EAC,SIL3,ISO 19001,API 607,API 6FA
Face to Face: API 6D,ISO 5752,ASME B16.10,EN558-1
Fugitive Emissions: ISO 158484-1
Operation: Wench, Worm Gear, Electric, Pneumatic,etc
Main Features for V Port Ball Valve:
The uniquely shaped V-ball provides strong cutting and sealing capabilities for the fluid, while also allowing for proportional flow adjustment.
This valve complies with NACE standards, has a fugitive emission feature, and is certified for fire testing according to API Spec 607.
The API 622 certified live loading of the packing ensures a safer seal for the valve stem.
Various hardening processes such as hard chromium plating, desalination, and supersonic spraying can be used to increase the hardness, wear resistance, and corrosion resistance of the spherical surface.
The valve seat spring is equipped with a clip spring design to provide preload for the valve seat seal, reducing the torque needed to operate the valve.
The V-shaped opening and smooth flow channel in the valve cavity prevent the accumulation of medium, making it suitable for controlling systems with fiber, solid particles, and liquid medium.
Advantages of V-port Ball Valves:
Precise flow control
The openings of v-ball control valves are available at different angles (15⁰, 30⁰, 60⁰, and 90⁰), which offer equal percentage flow characteristics. Rotating the ball anywhere between 0⁰ and 90⁰ helps achieve the desired flow rate. Precise flow control allows for better accuracy of fluid flow in piping systems.
Low pressure drop
The flow path of fluids through the V-port ball valves is usually straight. The straight flow minimizes pressure drop across the valve. Compared to other control valves, v-port ball valves have a relatively high flow coefficient (Cv or Kv). The high Cv (or Kv) value makes it possible to use smaller V-ball control valves to achieve the same flow rate as other larger control valves.
High shut-off pressure
A quarter turn on the ball is sufficient to open or close a v-port ball valve. The ease in operation makes it possible to open or close the valve at higher working pressure. Hence, lower torque actuators are ideal for its operation.
Bubble tight shut-off
The principle of floating ball used in V-ball valves helps in providing a bubble-tight shut-off and aids in flow regulation. When it closes, the ball presses against the seat by the upstream pressure. This provides an air-tight seal. The bubble-tight seal makes V-port ball valves suitable for gas applications.
Standards for Ball Valves:
API 6D: This standard, developed by the American Petroleum Institute (API), provides specifications for pipeline valves, including double block and bleed valves, intended for use in the oil and gas industry.
ANSI/ASME B16.34: This standard, developed by the ASME, provides specifications for valves, including double block and bleed valves, intended for use in various industries.
ISO 10497: This standard, developed by the International Organization for Standardization (ISO), provides testing requirements for fire-safe valves, including double block and bleed valves.
MSS SP-61: This standard, developed by the Manufacturers Standardization Society (MSS), provides specifications for pressure testing of steel valves, including double block and bleed valves.
NACE MR0175/ISO 15156: This standard, developed by the National Association of Corrosion Engineers or NACE, and ISO, provides requirements for materials and equipment used in sour gas environments, including double block and bleed valves.