A high-quality valve manufacturer requires a range of machines to efficiently produce high-quality valves. One essential machine is a CNC lathe, which is used to shape the valve components with precision. This machine allows for accurate turning, drilling, and threading of the valve bodies and stems. Additionally, a valve manufacturer needs a valve testing machine to ensure the functionality and reliability of the valves. This machine performs various tests, such as pressure and leakage tests, to guarantee that the valves meet industry standards.
In the valve manufacturing process, alongside the previously discussed machining techniques, there are several key steps that are imperative for ensuring the final product adheres to the necessary specifications and quality standards. Rough machining is one such step, where we remove surplus material from the workpiece to achieve the desired form and dimensions. CNC machining uses computer-controlled systems for precise cutting and shaping of the material. Body machining is dedicated to refining the external structure of the product, while polishing machining improves its surface smoothness and visual appeal. Drilling machining is used to create holes in the workpiece, and welding machining is responsible for joining different components together. Each of these machining processes is critical to the overall production process, ensuring that the final product is of superior quality and serves its intended purpose.
Essential Manufacturing Steps
The manufacturing process involves several crucial steps to ensure the final product meets required specifications and quality standards.
Rough Machining
Rough machining is the initial step where excess material is removed from the workpiece to achieve the desired shape and size. We utilize a 2500mm large vertical lathe and other heavy horizontal lathes for this purpose, shaping the material into the required workpiece for our industrial valves.
CNC Machining
CNC machining employs computer-controlled systems to precisely cut and shape metal materials. In our heat treatment furnace, these materials are processed to improve their microstructure, ensuring that the performance of our pump valves meets our standard requirements.
Body Machining
Body machining focuses on refining the outer structure of the product. At WKT Valve, we control the surface roughness of our industrial parts using advanced sandblasting technology, ensuring the roughness value of the surface is within the required range.
Polishing
Polishing is the finishing process at WKT Valve. We use CNC machining precision equipment to guarantee that all of our industrial valves have the expected quality and stable performance.
Drilling
Drilling is employed to create holes in the workpiece. Our experienced staff utilizes a large-scale CNC horizontal machining center to ensure that all workpieces' dimensions and shapes are accurate to the expected design range.
Welding
Welding is the process where the dimensions, design concept, and shape of our industrial valve workpieces are finely tuned. We use a large-scale CNC gantry pentahedron machining center for this purpose.
Expertise and Quality Assurance
Our experienced professionals are knowledgeable in various valve industries and can provide expert advice to ensure you find the perfect solution. We pride ourselves on delivering high-quality products that are reliable and durable.
If you have valve and fitting needs, contact us today to discuss your project. Let us help you find the best solution for your requirements.
